基于正交试验的新型混凝土喷嘴结构优化研究

杨蒙, 郭霁贤, 张国强, 曹文斌, 朱彦鹏

PDF(2945 KB)
欢迎访问液压与气动官方网站!
PDF(2945 KB)
液压与气动 ›› 2021, Vol. 45 ›› Issue (2) : 100-104. DOI: 10.11832/j.issn.1000-4858.2021.02.016
工程技术

基于正交试验的新型混凝土喷嘴结构优化研究

  • 杨蒙1,2, 郭霁贤3, 张国强3, 曹文斌3, 朱彦鹏1
作者信息 +

Structure Optimization of New Concrete Nozzle Based on Orthogonal Experiment

  • YANG Meng1,2, GUO Ji-xian3, ZHANG Guo-qiang3, CAO Wen-bin3, ZHU Yan-peng1
Author information +
History +

摘要

为满足工程需要,设计一种自混合的混凝土喷嘴。通过该喷嘴可以将混有速凝剂的压缩空气和通过管道输运过来的混凝土拌合物混合。基于L9(34)正交试验,利用Fluent对9组不同结构参数的喷嘴进行数值模拟,采用极差分析法处理喷嘴出口混合均匀度,得到了新型喷嘴最佳的结构参数组合。结果表明:与传统喷嘴相比,优化后的新型喷嘴出口均匀度提高了9.69%,达到了改善混合效果的目标,验证了新型喷嘴结构设计的合理性,为新型喷嘴的实际应用提供了一定的理论支持。

Abstract

A self-mixing concrete nozzleis designed to meet engineering needs. This nozzle can mix compressed air mixed with accelerator and concrete transported through pipelines. Based on the L9(34) orthogonal experiment, the Fluent simulation software is used to calculate the 9 groups of nozzles with different structural parameters. Then the range analysis method is used to process the nozzle outlet mixing uniformity, and obtain the best combination of structural parameters for the new nozzle. The results show that compared with the traditional nozzle, the optimized nozzle outlet uniformity increased by 9.69%. The goal of improving the mixing effect is achieved, and the rationality of the new nozzle structure design is verified. It provides certain theoretical support for the practical application of the new nozzle.

关键词

混凝土喷嘴 ; 气力运输 ; 正交试验 ; 数值模拟 ; 混合均匀度

Key words

concrete nozzle ; pneumatic transport ; orthogonal test ; numerical simulation ; mixing uniformity

基金

国家重点实验室开放基金(GZKF-201823)

引用本文

导出引用
杨蒙, 郭霁贤, 张国强, 曹文斌, 朱彦鹏. 基于正交试验的新型混凝土喷嘴结构优化研究[J].液压与气动, 2021, 45(2): 100-104. https://doi.org/10.11832/j.issn.1000-4858.2021.02.016
YANG Meng, GUO Ji-xian, ZHANG Guo-qiang, CAO Wen-bin, ZHU Yan-peng. Structure Optimization of New Concrete Nozzle Based on Orthogonal Experiment[J]. CHINESE HYDRAULICS & PNEUMATICS, 2021, 45(2): 100-104. https://doi.org/10.11832/j.issn.1000-4858.2021.02.016

参考文献

[1] 王桂梅,王清强.基于正交试验的湿喷机喷嘴结构参数优化研究[J].中国煤炭,2016,42(9):54-60.
WANG Guimei, WANG Qingqiang. Research on Optimization of Nozzle Structure Parameters of Wet Spraying Machine Based on Orthogonal Experiment [J]. China Coal, 2016,42(9):54-60.
[2] 刘操.混凝土喷射机喷嘴内混合流体流场均匀度研究[D].长沙:中南大学,2013.
LIU Cao. Research on Uniformity of Mixed Fluid Flow Field in Nozzle of Concrete Jet [D]. Changsha: Central South University, 2013.
[3] 朱奇,李强,陈朵云,等.小型混凝土泵车泵送行程试验及泵送性能测试研究[J].液压与气动,2020,(1):124-130.
ZHU Qi, LI Qiang, CHEN Duoyun, et al. Test Research Pumping Travel and Pumping Performance of Small Concrete Pump Truck [J]. Chinese Hydraulics & Pneumatics, 2020,(1):124-130.
[4] 曹年欢,王国志,谭元文.基于拟水平正交实验法的隧道除尘喷嘴设计[J].液压与气动,2020,(7):138-143.
CAO Nianhuan, WANG Guozhi, TAN Yuanwen. Design of Tunnel Dust Removal Nozzle Based on Quasi-horizontal Orthogonal Experiment [J]. Chinese Hydraulics & Pneumatics, 2020,(7):138-143.
[5] 李燕,全勇男,蔡茂林.微喷嘴射流截面能量密度和信息熵[J].液压与气动,2020,(9):161-167.
LI Yan, QUAN Yongnan, CAI Maolin. Energy Density and Information Entropy of Micro-nozzle Jet Section [J]. Chinese Hydraulics & Pneumatics, 2020,(9):161-167.
[6] 王清强,郝磊,王桂梅.湿喷机喷嘴内液固两相流数值模拟[J].煤矿机械,2018,39(2):44-47.
WANG Qingqiang, HAO Lei, WANG Guimei. Numerical Simulation of Liquid-solid Two-phase Flow in the Nozzle of Wet Jetting Machine [J]. Coal Mine Machinery, 2018,39(2):44-47.
[7] NICOLAS G, MARC J. Investigation of Spray Pattern in Sho-tcrete Applications [J]. Construction and Building Materials, 2015,93:966-972.
[8] 吕苏荷,李小宁.射流宽度和壁面曲率比值对附壁效应真空发生器性能的影响规律研究[J].液压与气动,2018,(1):110-115.
LV Suhe, LI Xiaoning. Influence of Ratio of Fluidic Width and Wall Curvature on the Performance of Coanda Ejector [J]. Chinese Hydraulics & Pneumatics, 2018,(1):110-115.
[9] 满春雷,贾涛,陆畅,等.基于Fluent的矢量喷管作动器温度场仿真[J].液压与气动,2020,(7):9-15.
MAN Chunlei, JIA Tao, LU Chang, et al. Temperature Field Simulation of Vector Nozzle Actuator Under Two Operating Conditions [J]. Chinese Hydraulics & Pneumatics, 2020,(7):9-15.
[10] 任露泉.试验优化设计与分析[M].吉林:吉林科学技术出版社,2001.
REN Luquan. Experimental Optimization Design and Analysis [M] . Jilin: Jilin Science and Technology Press, 2001.
[11] 胡仕成,刘操,王祥军,等.湿喷机喷嘴流场仿真分析[J].长安大学学报:自然科学版,2015,35(2):145-151.
HU Shicheng, LIU Cao, WANG Xiangjun, et al. Simulation Analysis of Nozzle Flow Field of Wet Jet [J]. Journal of Chang an University: Natural Science Edition, 2015,35(2):145-151.
[12] 李玉朵,蔡业彬,张铱鈖,等.三维旋转喷射枪喷嘴结构的优化[J].液压与气动,2015,(10):40-43.
LI Yuduo, CAI Yebin, ZHANG Yifen, et al. Three Dimensional Structural Optimization for Nozzle of Rotating Sprayed Gun [J]. Chinese Hydraulics & Pneumatics, 2015,(10):40-43.
PDF(2945 KB)

Accesses

Citation

Detail

段落导航
相关文章

/